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Full Automatic Facial Tissue Production Line

Full Automatic Facial Tissue Production Line

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Full Automatic Facial Tissue Production Line
 

Facial tissue production line:


On this line, the jumbo paper roll is unwind into paper web, then the paper web will be embossing, or edge-embossing,and cross cutting and stacking into the tissue logs,then 1 operator is required to pick this log from the interfolder table and load it to the Log saw cutter for automatic cutting ,then automatic packing on the box sealing machine and unloading.


Unwind stand:

  1. Size of Parent paper roll:  width: 1386mm, max. diameter 1100mm,core inside dia.3”
  2. 2. Applicable roll Quantity: 2 parent rolls ( 2 plies/roll of 13-20 GSM).
  3. Web tension controlled:   manually
  4. Parent roll axial regulation: manually
  5. Parent roll unwind: driven by flat belt.
  6. With parent roll Pneumatic loading unit.

 

Finished product Size: (with ±2mm tolerance)

  1. Sheet Open size :(W)100-210*(L)198mm.
  2. Sheet Folded size: (W)100-210*(L)105mm
  3. Folding type: V fold (Interfold)

 

Control:

  1. The whole machine is controlled by PLC program, Data is setting on HMI Operation panel.
  2. Speed adjusted by Inverter.
  3. With automatic counting system (with both right/left stacking& ink-marking)
  4. With paper break detector for the web material
  5. Jogging button and Emergency button installed on machine.

 

Cutting unit;

  1. Cross cut -effected on cutting and folding roller, the cross cut define the sheet Length which is fixed can’t be adjusted.
  2. No Circular Blade unit

 

Capacity:


4600-5600 sheets/min.


Vacuum System:


1 set roots Vacuum pump of 37KW


Transmission:


By Gear and Chain


Compressed Air:

 

Provided by Buyer

 

Embossing unit including(2 sets)

  • Embossing type: Steel to Rubber
  • The Steel embosser is being Chromed-plated.
  • Embossing design:  Will be confirmed by buyer and seller, we can provide some pattern to buyer to choose, or buyer can provide his own design

Edge-embossing unit:

  1. Top unit: embossing bearing wheels ,each wheels controlled by separate cylinder
  2. Bottom roller: hardened roller.
  3. Embossing wheels transversal adjusting: manually
  4. 24 embossing wheels *2 sets

 

Log saw cutter

  • Max.Log length: 1200mm
  • 1 cutting channel,height of tissue log range from 0-120mm
  • Machine Operating speed: 80-100 cuts/min(according to the cut off length)
  • Blade grinding time and lubrication time is preset on operation panel
  • Movement of Log is controlled by Servo motor, Touch screen working panel, PLC controlled

Automatic box sealing machine

  1. Size of paper box: (L)165-280×(W)80-150×(H)35-110mm
  2. Capacity:25-30box/min
  3. Power:220V,1 phase,2.4KW
  4. Gluing: hot-melt glue
  5. Automatically open carton box for tissue feeding
  6. Automatic gluing ,sealing and unloading the Carton after packing.
  7. Machine is controlled by PLC computer programming.

 

Machine Installation service:

  1. Cost: the above quotation is excluding the installation service in Buyer’s factory, so if such kind of service required, Buyer has to pay all expense arising during this traveling (including all expense for getting Visa ,round-trip ticket, accommodation and meal) and US$35/day/person as daily allowance for the technician.

 

Time:

15-20 days(for machines assembling and operator-training)

 

Payment:

30% of the contract/invoice value have to be paid as deposit for beginning the manufacturing of the machines, 70% of the payment should be transferred by TT or open Irrevocable Letter of Credit before shipment.

 

Delivery time:

120 days from the date of receipt of 30% advance payment

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